Automotive Capabilities

 

Design & Engineering

Material Research & Development

Quick Turn Prototyping

Tool Development

Nesting/Price Conscious Software

Slitting/Sheeting

Laminating/Mounting

 

Die Cutting

Laser Cutting

Rotary Cutting

Knife Cutting

Sewing

RF/Heat Sealing

Sonic Welding

 

 

 

 

Design & Engineering

 

With continual investment into design software, printers, and cutting machines, we are able to understand components before they are produced. We work directly with your Engineers and Designers to develop drawings, specs and samples before tooling is even produced.

 

 

 

 

Material Research & Development

We use creative and aggressive sourcing methods to support your specifications and to find equivalents which may reduce cost, lead times and minimums.

 

 

 

 

 

 

 

Quick Turn Prototyping

 

Our Art and Engineering team has dedicated equipment to support prototype and pre-production part development.

 

 

 

 

 

 

Tool Development

 

We manage tool development from prototype through part maturation to ensure mass production accuracy and quality.

 

 

 

 

 

 

Nesting/Price Conscious Software

Software and production experience is used to maximize material yield, reduce scrap and minimize cost by continually assessing layouts during the mass production process and updating layouts to increase efficiency.

 

 

 

 

 

Slitting/Sheeting

In-house slitting and sheeting capabilities support production, maximize material and production efficiencies and produce thin-strip components.

 

 

 

 

 

 

 

Laminating/Mounting

We have the ability to laminate adhesives, liners and secondary substrates. Mounting and sub-assembly work is also done in-house.

 

 

 

 

 

 

Die Cutting

 

Multiple Die Cutting presses accommodate both small and large components, simple and intricate cutting requirements including hole punch, back cuts, perfs, racetracks and tri-level applications.

 

 

 

 

 

 

Laser Cutting

 

Provides prototype capabilities to avoid die costs and used as a production press for specialized and intricate projects. Laser cutting offers precise computerized cutting capabilities.

 

 

 

 

 

 

Rotary Cutting

 

High speed production which combines laminating, slitting and precision cutting in multi-station rotary presses.

 

 

 

 

 

 

 

Knife Cutting

 

CAD nesting software and automated production lend to efficient, multi-layer cutting of both simple and intricate components while maximizing material usage and minimizing waste.

 

 

 

 

 

 

Sewing

 

The sewing department includes computerized, automated equipment and multiple manual presses to support high profile interior trim parts and high volume programs.

 

 

 

 

 

 

RF/Heat Sealing

 

We have equipment to support RF/Heat Sealing for edge aesthetics and edge closure to minimize dust exposure and attachment point strength.

 

 

 

 

 

 

 

Sonic Welding

 

With the in-house capability to utilize ultrasonic welding, we can customize parts to fit each unique application.

 

 

 

 

 

 

 

 

 

Additional Services & Capabilites Include:

 

Design Interface

Power Cutting

Thermal Cutting

On-Line Support & Training

Inventory Management

 

 

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Copyright © 2009 Sensical, Inc.

31115 Aurora Road, Solon, OH 44139

Phone: 216-641-1141 Fax: 216-641-0238

 

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